DOMOTEX-2012

Erhardt + Leimer: Carpet edges detection
 

Erhardt+Leimer is specialist for system solutions and automation technology on running webs and belts. Erhardt + Leimer ranks among the worldwide leading suppliers of control, guiding, and inspection systems for the textile, paper, corrugating, film, tire, rubber, nonwoven, and printing industries. Their broad product range comprises customized solutions for web control, web guiding and spreading, web tension measurement and control, cutting technology, measuring and inspection technology as well as print image monitoring.

 

Description and applications

The system is particularly designed to solve some guiding problems in the carpet filed of applications. The most typical problems are related to the guidance of the carpet  according to the detection of  some edges or lines like:

  • Edge of the pile.
  • Edge of the backing.
  • Edge of one line on the backing.
  • Edge of one line on the pile.
  • Offset from one or more group of lines or edges on the product.

Case by case the application can be designed  with the right choice of camera, light source and software of inspection. In general three typical application can solve the most needs:

1. Pile detection with back light

Applicable when the backing is not coated. A back light is positioned under the carpet; the light pass through the backing much more than through the pile, so the camera positioned in the other side of the product can see the difference of the contrast and detect the edge of the pile.

In general this system is installed without monitor: just the camera which make everything automatic. If required a computer with a touch screen monitor can be added at the system in order to have a monitor of the inspection.

2. Pile detection with front light

When the backing is coated, is not possible to detect the pile edge by a backlight.

In this case a front light is used in order to create the necessary contrast and a dedicated software detects the pile edge.

In general this system is installed without monitoring making the camera  everything in automatic. For difficult cases of detection a computer with a touch screen monitor can be added at the system in order to have a monitor of the inspection and, in case, make a special setting of the system.

(This application can have some limits according to the carpet conformation).

3. Multi line detection

Some products report some lines on the backing or on the pile and it is necessary to identify these group of lines and guide the web with a certain offset from them. This application is generally solved with a front light and a camera system, colour camera  when necessary, and special inspection software able to identify and select the group of lines/edges.

In this application a computer with a touch screen monitor offers  to the operator  an easy software interface to monitor and set-up the system.

(This application can be subjected to some limitation depending from the edges and lines conformation).

Erhardt + Leimer is represented in Pakistan by Intertex Trading Corporation.

 

 
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