Sustainable eco friendly organic cotton
by Muhammad Ayaz Shaikh,
Assistant Professor, College of Textile Engineering, SFDAC
Cotton is reputed as “Queen of the fibre plants” as it is one of
the major fibre crops of global importance despite the
increasing production of synthetic fibres. Cotton is grown more
than 80 countries of the world covering around 2.5% of the
world's cultivated land. Due to its huge commercial value,
cotton also represents an essential component of foreign
exchange earnings of cotton producers.
The cotton goods sold today do not deserve the natural fibre
label as over 99% of all cotton is cultivated using synthetic
fertilizers and chemicals to get higher yield. Cotton crop is
attacked by more than 230 species of insects all over the world.
Due to its vulnerability to insect pests, Cotton is the major
consumer of agrochemicals in the world. 16% of the world's
insecticides are used for the single cotton crop. About 50% of
total cost of seed cotton production goes for agrochemicals on
global basis. Professor Doug Murray, during his study on
pesticide use on cotton stated that the most hazardous available
pesticides are used on cotton. According to a Pesticide Action
Network statistics, it takes about one fourth of a pound of
chemicals just to make one cotton t-shirt, and two-thirds of a
pound to make a pair of jeans.
The use of various toxic pesticides and chemicals result in
disturbing the biological balance, increasing the cost of
production, development of insects’ resistance to insecticides,
and changing the insect pattern. Other main environmental
consequences are the water bodies and air pollution, decrease of
biodiversity and disturbing of ecosystems.
Organic cotton solves all these problems which is grown with
out inorganic fertilizers, fungicides, herbicides, insecticides,
etc., and is duly certified by a recognized certifying
organization. Organic production systems replenish and maintain
soil fertility, reduce the use of toxic pesticides and
fertilizers, and build biologically diverse agriculture. Organic
cotton is also called as clean cotton, natural cotton, green
cotton or environment-friendly cotton.
Comparison of organic cotton with conventional cotton
Organic cotton production is biologically based rather than
chemically dependent growing systems for farming. For the
cultivation of organic cotton all inorganic fertilizers are
prohibited and replaced by farmyard manure, composite, green
manures, fish meal, cotton seed meal, leather meal, cake,
gypsum, etc.
Botanical pesticides such as neem cake, ipomea, etc., and
botanical herbicides are used for organic cotton production
instead of chemical pesticides, insecticides and herbicides for
conventional cotton production. Similarly chemical defoliants
are prohibited in organic harvesting. Organic cotton is not only
important in the clothing chain but also in the food chain.
Whereas with conventionally grown cotton, the pesticides
residues from the cotton seeds concentrate in the fatty tissues
of animals and end up in meat and dairy products. Organic
cotton production also helps in reducing the cost of cotton
cultivation by eliminating the use of various agrochemicals.
However, there is low organic cotton production yield as
compared to conventional cotton and also the cost of organic
cotton fabric is much higher.
Organic cotton farming provides farmers a much healthier work
environment by eliminating harmful chemicals. The land becomes
much healthier, as it is not being polluted with harmful
chemicals. It reduces environmental pollution as no
environmentally polluting and hazardous chemicals are used in
organic cotton production. Organic production also eliminates
harmful chemicals from the treatment process. The organic
treatment process uses non toxic dyes and preclude from harmful
treatments such as chlorine bleaches and toxic finishes.
|
Organic cotton
fibre production in 2008/2009 |
|
Region |
Production 2007/2008 (Metric
Tons) |
Production 2008/2009 (Metric
Tons) |
|
SE Asia |
73,908 |
107,800 |
|
Middle East |
52,753 |
49,450 |
|
Africa Non CFA |
5,455 |
6,610 |
|
China |
7,354 |
3,489 |
|
USA |
2,716 |
2,729 |
|
West Africa |
1,069 |
1,612 |
|
Latin America |
1,590 |
1,614 |
|
North America |
761 |
936 |
|
Central Asia |
194 |
428 |
|
EU |
72 |
85 |
|
Total |
245,872 |
175,113 |
|
Total in Bales |
668,580 |
802,601 |
|
Source: Organic Exchange. |
Production
Organic cotton production system is a complex system and
consequently requires a certain amount of stability to ensure
sustainability and thus obliging farmers to manage their farms
for optimum results, such as by investing heavily in soil
fertility management. Cotton production has potential in areas
where cotton is the main cash crop or the sole cash crop.
Certified organic cotton is grown in 22 countries worldwide
with the top ten producer countries led by India, includes
Turkey, Syria, Tanzania, China, United States, Uganda, Peru,
Egypt and Burkina Faso respectively. The regional wise organic
cotton production in 2008/2009 is given in table as under:
According to the fourth annual Organic Exchange Farm and
Fiber Report 2009, by the 2008/09 growing season, organic cotton
grown on 625,000 acres (253,000 hectares) with some 222,000
farmers involved. Production reached 175,113 metric tons
(802,601 bales) in July 2009. According to preliminary data
collected by the Organic Trade Association (OTA) U.S. growers of
organic cotton increased plantings of organic cotton acreage by
26 percent in 2009 over that planted the previous year.
Organic cotton now represents 0.76 percent of global cotton
production. This suggests an average yield of organic cotton
fiber per hectare of around 690 kg per hectare. Organic cotton
farmers have huge concern over the average yield and are in
their view that a well-supported organic cotton sector can
achieve much better yields.
Organic cotton products and prospects
The recent ecological restrictions and global eco-friendly
market dynamics have introduced organic cotton as an ecological
substitute for conventional cotton textiles. Many leading
retailers and brands now include organic cotton lines in their
clothing ranges and have taken a step towards sustainability.
Some leading companies are Nike, Coop Switzerland, OTTO,
Patagonia, Gap Inc, Levi Strauss, Wal-Mart and Marks and
Spencer.
Organic cotton has become the most sustainable choice of
today’s fashion world. There is growing awareness for organic
textiles. According to a recent report, in the U.S., Organic and
eco friendly textile sales have been double–digit growth in the
past several years, and the industry projects further growth.
Apparel companies are developing programs that either use 100
percent organically grown cotton, or blend small percentages of
organic cotton with conventional cotton in their products. There
are a number of companies driving the expanded use of domestic
and international organic cotton.
According to the Organic Trade Association's 2010 Organic
Industry Survey, the future looks promising, with organic fiber
products appearing in more mainstream outlets, led by large U.S.
textile retailers. Established markets such as the UK continue
to show strong continued demand with the market estimated to
nearly triple between 2008 and 2012. The continued emergence of
new consumer markets, such as Eastern Europe and East Asia may
well further open new market prospects.
Organic cotton demand will continue to grow in the future,
thus increasing the number of spinning and textile mills
involved, and enlarging the range of intermediate and
end-products available to the industry and to consumers.
There are many spinning mills and integrated textile mills
involved in the production of organic cotton items today. Most
organic cotton spinning takes place in Turkey and in India, but
there is also spinning in China, Indonesia, Mexico, Pakistan,
Peru, Portugal, the Republic of Korea, Switzerland, Thailand and
the United States.
The infrastructure for processing and handling of organic
cotton in various stages of the textile chain is also expanding.
Over 3 million exporters/importers, dyes/chemicals manufacturers
and others have registered for organic textiles, which gives an
idea about the direction on which organic textiles is going
forward. There is significant increase in area for organic
textiles in stores all over the world. United States grew
organic fiber sales by 10.4% in 2009 over the previous year. The
Indian government has set a target of US $ 1.0 billion which is
10 fold increase over 2008 of organic product sales.
Global organic cotton market
The market for organic cotton and eco-textiles was initially
shaped by a few committed and leading companies together with a
wide range of small and medium-sized textile and clothing
companies. Currently many new brands and retailers have started
an organic cotton blending or conversion programme. The number
of small and medium-sized companies entering the organic cotton
market has also expanded rapidly. The United States and European
countries are the bigger market for organic cotton and
eco-textiles. Other markets exist in Asia, Australia, Canada,
Egypt and South Africa.
The growing demand for organic cotton, and the significant
interest from new brands, makes it possible for industries today
to operate larger production runs of organic cotton textiles
than before, thus reducing the cost per unit. The infrastructure
for organic cotton manufacturing, including 100% organic cotton
items, is improving. Many textile mills now considering
producing higher priced 100% organic cotton items which is more
interesting, technically and financially rather than blended
3–5% organic cotton items for which no higher price is being
paid by the buyer.
Initially many companies started the use of organic cotton in
knitted shirts, dyed and/or printed, the production of which
does not require high minimum volumes. However, at that time
woven organic cotton items are not yet very common in the
marketplace. Now there is a growing number of suppliers of
organic cotton denim fabrics for jeans, including Cone Denim
(United States), Hellenic Fabrics (Greece), Ital Denim (Italy),
Isko (Turkey), Orta Anadolu (Turkey) and Tavex (Spain). The
infrastructure of the organic cotton market is strengthening and
expanding, and as a result a wider range of fashionable products
is becoming available to end-consumers.
According to the Organic Cotton Market Report 2009 released
by Organic Exchange in May 2010, global sales of organic cotton
apparel and home textile products reached an estimated $4.3
billion in 2009. This reflects a 35 percent increase from the
$3.2 billion market recorded in 2008. Companies reported
significant growth of their organic cotton programs, and
increased adoption of standards addressing organic product
traceability and sustainable textile processing.
Organic Certification
Companies are increasingly becoming certified to traceability
standards such as the Organic Exchange (OE) Blended or OE 100
standard tracing the organic fiber from the field to finished
product. Many manufacturers also became certified to the Global
Organic Textile Standard (GOTS). GOTS have been developed
recently by the certifying bodies IVN, JOCA, Soil Association
and OTA. Other certifiers are expected to join the GOTS. The
harmonized standard aims to ensure the organic status of
textiles, from harvesting of the raw materials, through
environmentally and socially responsible manufacturing up to
labeling, in order to provide credible assurance to the
end-consumer. GOTS enables textile manufacturers to qualify
their organic fabrics and garments with one certificate accepted
in all major world markets, which is an important step towards
harmonization and transparency of textile labels. Many renowned
chemical suppliers have been approved by GOTS for organic
textiles.
Limitations
As organic cotton sector is not yet well recognized by the
International cotton community despite the increasing
involvement of large brands and retailers, it must meet several
challenges in the coming years. Organic cotton must respond to
many global sustainability challenges over soil fertility, water
use and management, the extremely difficult weather conditions,
including wind, hail and drought, food security and competition
for land with food as well as growing cities.
The conversion to organic farming tends to be more difficult
and more expensive in areas, where conventional farming relies
upon a high use of synthetic inputs. The ‘in-conversion’ produce
cannot be sold as ‘organic’ and does not usually fetch a premium
in the market. The risks and costs of conversion are a major
barrier to the adoption of organic agriculture. Similarly,
organic cotton production as such has not yet proven to be an
economically attractive alternative for conventional farmers in
many areas in the world. Organic agriculture is technically
challenging to ensure appropriate yields and income. The growing
importance of GM cotton in the world creates direct additional
costs for organic cotton production, because of the separation
between fields that is required to prevent cross contamination.
Defoliation is also a significant obstacle to organic
production. Organic cotton fibre, yarn, fabrics and garments
cannot be distinguished from conventional ones, and generally
not even from GM cotton, other than through documentation about
production lots and volumes.
According to a report, the major barriers for planting more
cotton is finding a market that may pay value-added costs of
organic products, production challenges such as weeds and
insects, weed control, and labour costs and competition from
International organic cotton producers as well as the cost of
transition to organic.
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