Interloop sets up Fongs yarn dyeing
facilities
The largest and finest quality socks manufacturer
in South Asia, Interloop Limited has set up an
all-Fong’s-equipped yarn dyeing facilities to ensure the quality
of the final products.
Started with just 10 knitting machines in 1992 in Pakistan’s
industrial hub Faisalabad, which is also know as “Manchester of
Pakistan”, Interloop Limited now has some 2,300 units of
machines and a workforce of more than 7,000.
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Mr. Ijaz Hussain, Deputy General Manager of Processing,
Interloop Ltd. |
The company is structured with a complete vertical
integration offering a wide range of quality socks and dyed yarn
worldwide and accredited with certification of ISO14001:2004,
Oeko-Tex 100 and OHSAS18001:2007.
Interloop has been graced by the Federation of Pakistan
Chamber of Commerce and Industry with “the Best Export
Performance Trophy Award” for 7 times since year 2003.
With its strong foothold and presence in domestic yarn dyeing
market, Interloop is working closely with Sapphire, Nishat, MTM,
AZ Apparel, KCI, Five Star International, Hunbal Tex, Al-Rehmat
Textile, Esha Fabrics, Elegant Malana, Regal Textile and Quetta
Textile in Pakistan.
Interloop has also set sail to the international market years
ago with its renowned partners in the industry, namely Nike,
Reebok, Pumallo (Spain), Mantanfil (Italy), Glider (Taiwan),
Milords (UAE), Filartex (Italy), Richard Robert (Sri Lanka),
Geofima (Czech Republic) and Bolitex (Portugal).
The cooperation between Interloop and Fong’s started in 2006
and now 7 units of Fong’s package dyeing machines and various
drying systems have been installed at Interloop’s yarn dyeing
plant, which help increase its annual production to
approximately 1,500 tons dyed yarn and 27,000,000 dozens of
socks. “The reason we opted for Fong’s package dyeing machines
is the combination of the high performance, environmental
features, reliability and the excellent quality of Fong’s
products.” said Mr. Ijaz Hussain, Deputy General Manager of
Processing at Interloop. “To supply the quality and
high-value-added yarn remains a prime target of Interloop.
Fong’s ALLWIN package dyeing machine is able to produce the best
quality yarn at a very competitive cost in terms of its energy
saving and consumption of water and dye chemicals. Due to the
very low liquor ratio of ALLWIN machines, our effluent load of
water pollution is also quite low.”
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Fong’s ALLWIN Package Dyeing
Machines installed at Interloop’s Dye-house. |
Fong’s ALLWIN Machine offers an unprecedented liquor ratio as
low as 1:4. Equipped with AIR+ Advanced Intelligent Rinsing
System, the processing time for cotton yarn is as short as 276
minutes.
The total water and electricity consumption for dyeing medium
to dark shade yarns are reduced to 34l/kg and 0.43kWh/kg
respectively. The ILC Intelligent Levelling Control System
monitors the water flow through the package from outside-in to
inside-out and vice versa, which improves the levelling of
colour through out the whole package thereby reduces yarn loss
and increases reproducibility from batch to batch.
The outstanding performances of these features save total
production cost by 30%, making it a premium choice for yarn
dyeing facilities everywhere.
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