Readymade industry facing traditional
competitors in the region
by Dr. Noor Ahmed Memon
At present Pakistan is fast losing its share in the global
garment market because of high cost of production. Garments
exports from Pakistan’s traditional competitors in the region -
Bangladesh, Sri Lanka, China and India - have picked up
dramatically because the exporters of those countries are
getting hidden subsidies from their respective governments.
Export of readymade garments from Pakistan decreased form 42
million dozens worth US $ 1.59 billion in 2007-08 to only 30
million dozens worth US $ 1.23 billion in 2008-09, thus showing
decline of 23% in term of value.
The apparel segment is the highest value added link in the
entire textile value chain. The global trade in the sector
accounts for 53% of the total value of global textiles trade and
is consistently growing since the last two decades.
Pakistan has been a major Asian player in the garment export
market especially during 1990s and early 2000. Total apparel
exports from Pakistan were to the tune of US$ 1.38 billion in
2006-07. The importance of the apparel sector in the overall
economic perspective is two fold. On the one hand the sector has
the potential to be the engine of Pakistan textile export
growth, while on the other the sector is the largest source of
creating low cost employment in the country at all levels.
USA and the European Union remain to be the largest markets for
garments and other apparel products with a combined share of 73%
in total global clothing trade.
At present the major thrust of garments exports from Pakistan is
on the USA market. The European Union is the second largest
market for garment manufacturers from Pakistan. Major markets
that Pakistani manufactures have so for not been able to explore
are the Japanese market, the United Arab Emirates and some new
markets in the European Union. These markets demand high product
standards and in return offer higher per unit price.
On the other hand Bangladesh gets duty-free access to the neighboring countries
in the US, reporting textile exports worth $US15 - $20 billion
over the next two years. At present Bangladesh has earned $US
12.35 billion in the fiscal year to June 2009 by exporting
ready-made garments. Garments accounted for three-quarters of
the country's total export income. Garment exports, including
readymade garments, primary textiles and knitwear, account for
more than 80% of national export income, and in the 12 months to
June, 2009 rose from $10.7 billion in the previous financial
year. Despite a decline in garment exports in the second quarter
of current fiscal year, exporters are still trying to attract
orders from traditional buyers in Europe, the United States and
Japan. BGMEA represents 5,000 garment factories that employ
about three million people, mostly women. Bangladesh is in the
process to get duty-free export of garments to Russia, Malaysia,
India, Pakistan and the member countries of the Association of
South-East Asian Nations.
Pakistan produces apparel of various patterns and styles, of the
latest fashions and quality. The industry is adequately equipped
to produce latest fashions to suit tastes and needs in any part
of the world.
Leading Pakistani designers, garment manufacturers and exporters
regularly display their designs and products round the world at
international fairs and exhibitions and in trade centres like
Paris-London, New York, Tokyo and Berlin.
The readymade garment industry in Pakistan generally operates on
a small, medium and large scale units most of them having 50
machines and below. Large units are presently coming up in the
organized sector of the industry. According to an estimate about
75% of its units are in the unorganized sector and are
established in small shops, flats and houses.
These units also do not have modern machines like over locking,
creasing, collar pressing, buttoning and cutting etc. These
units are mostly equipped with 4-10 sewing machines and 1-2
electric irons. These items are usually made/assembled in
Pakistan and give satisfactory service. The useful life of a
sewing machine is stated to be about eight to ten years, whereas
an electric iron is expected to last one to two years only.
During the last five years more than $3.2 billion have been
invested in the value-added sectors including in sewing
machines, stitching, knitting, finishing and knitting
processing. Pakistan imported large numbers of sewing machines
from China, Japan and Singapore. Import of various sewing
machines into Pakistan decreased from 175,158 numbers valued Rs.
2.05 billion in 2006-07 to only 44,582 numbers valued Rs. 0.85
billion, thus showing decline of 58% in terms of value. At
present industry enjoys the facilities of duty free import of
machinery and income tax exemption. Import of sewing machines
into Pakistan is given in Table-1.
|
Table 1: Import
of sewing machines
Quantity: Numbers
Value: Rs. 000 |
|
Machines |
2008-09 |
2007-08 |
2006-07 |
|
Quantity |
Value |
Quantity |
Value |
Quantity |
Value |
| Sewing
machines (household) |
1,427 |
2,395 |
19,052 |
27,803 |
17,534 |
23,871 |
| Other
sewing machines (household) |
21,434 |
38,326 |
46,197 |
54,675 |
29,222 |
35,121 |
| Automatic
sewing machines |
288 |
33,841 |
744 |
65,186 |
647 |
47,100 |
| Other
sewing machines industrial |
40,433 |
780,766 |
69,115 |
1,228,587 |
127,755 |
1,942,306 |
| Total |
44,582 |
855,238 |
135,108 |
1,376,251 |
175,157 |
2,048,398 |
|
Source: Federal Bureau of
Statistics, Government of Pakistan. |
The industry mostly produces cotton and cotton blended shirts,
T-shirts, Bush-Shirts, Pants, Children's suits, school uniforms,
skirts, blouses and maxis. Among these men's shirts and children
garments are widely manufactured for local markets. These are
mostly made of cotton blended cloth. In cotton articles, the
non-mill made cotton cloth is largely used as against mill-made
cloth. The unorganized sector of the industry largely uses
non-mill made cotton cloth even when it manufacturers garments
for exports.
Production of garments by units depends on export orders
directly of indirectly. These orders have somewhat risen in
terms of value, but they have fluctuated widely in terms of
quantity. Export of readymade garments from Pakistan is given in
Table-2.
|
Table 2:
Exports of Readymade Garments from Pakistan |
|
Year |
Quantity
(Million Doz) |
Value (US $ Million) |
|
1990-91 |
21 |
479 |
|
1991-92 |
27 |
613 |
|
1992-93 |
26 |
617 |
|
1993-94 |
27 |
612 |
|
1994-95 |
27 |
642 |
|
1995-96 |
26 |
649 |
|
1996-97 |
29 |
736 |
|
1997-98 |
27 |
746 |
|
1998-99 |
28 |
651 |
|
1999-00 |
31 |
772 |
|
2000-01 |
36 |
827 |
|
2001-02 |
41 |
875 |
|
2002-03 |
61 |
1,093 |
|
2003-04 |
28 |
993 |
|
2004-05 |
34 |
1,088 |
|
2005-06 |
37 |
1,310 |
|
2006-07 |
41 |
1,385 |
|
2007-08 |
42 |
1,592 |
|
2008-09 |
30 |
1,230 |
|
Source: Trade Development Authority of Pakistan. |
Pakistan exports garments to a number of countries. Major
buyers of readymade garments during 2008-2009 were USA, Germany,
UK, Italy, France, Netherlands and Spain. Country-wise exports
of readymade garments are given in Table-3.
|
Table 3:
Country wise export of Readymade Garments
(Value in 000 $) |
|
Country |
2008-09 |
2007-08 |
2006-07 |
|
Germany |
174,501 |
207,649 |
181,053 |
|
Spain |
68,120 |
95,550 |
83,146 |
|
France |
67,994 |
78,088 |
71,282 |
|
The Netherlands |
41,786 |
58,344 |
56,983 |
|
U.A.E |
38,684 |
47,746 |
44,238 |
|
Turkey |
25,513 |
22,771 |
13,675 |
|
Sweden |
20,017 |
15,786 |
15,488 |
|
Australia |
9,551 |
8,792 |
8,607 |
|
Greece |
7,715 |
6,688 |
7,873 |
|
Norway |
9,097 |
5,990 |
3,387 |
|
Benin |
3,782 |
4,706 |
3,348 |
|
Denmark |
13,730 |
4,036 |
3,875 |
|
Brazil |
3,081 |
2,688 |
1,246 |
|
Hong Kong |
554 |
1,692 |
1,238 |
|
Poland |
1,817 |
1,510 |
969 |
|
Japan |
1,508 |
1,344 |
636 |
|
U.S.A |
403,580 |
531,794 |
651,114 |
|
UK |
136,027 |
156,570 |
174,806 |
|
Italy |
53,353 |
68,826 |
73,953 |
|
Belgium |
66,875 |
54,473 |
60,567 |
|
Canada |
16,165 |
17,110 |
19,760 |
|
Saudi Arabia |
22,939 |
14,906 |
17,109 |
|
Ireland |
6,998 |
8,210 |
9,085 |
|
Finland |
3,107 |
3,681 |
4,761 |
|
South Africa |
1,649 |
2,469 |
4,096 |
|
Portugal |
1,166 |
1,457 |
2,164 |
|
Singapore |
967 |
921 |
1,516 |
|
Other countries |
29,743 |
168,583 |
31,370 |
|
Total |
1,230,019 |
1,592,380 |
1,547,345 |
|
Source: Source:
Trade Development Authority of Pakistan. |
Pakistan joins
International Apparel Federation
Recently Pakistan Readymade Garments Manufacturer and
Exporters Association (PRGMEA) have joined the International
Apparel Federation (IAF), making Pakistan 44th country to join
the federation. Membership of the IAF would help the Pakistani
apparel industry and exporters develop direct business contacts
with the business communities of 43 members of the IAF globally.
IAF is a world-wide knowledge network that collects and
disseminates information about statistics, benchmarking,
developments in apparel designing, distribution sourcing, and
trade and technology.
PRGMEA would soon launch its web-site, enabling its members
and SMEs develop direct business contacts with the IAF members,
which will not only save time and money but also reduce chances
of business travelling. PRGMEA had focused its special attention
on developing close liaison with the member countries for
setting up joint ventures, business collaborations and
industrial up-gradation of technical institutes. PRGMEA would
also try to strengthen bilateral trade agreements with the IAF
member countries, and that adequate efforts would also be made
for resolving the tariff and non-tariff trade barriers from this
forum, with the member countries.
Global exports
Global readymade garments exports have experienced
extraordinarily high rates of growth, and global export of
textiles and ready-made garment (RMG) exceeds US $ 500 billion
per year, well over one-third of which is accounted for by
developing countries. Growth was particularly dramatic in China
with exports increasing several times over previous years, for
Mexico and Turkey, for Mauritius and Jamaica, as well as East
and South-East Asia.
China emerged as a leading exporter in the second half of the
1980s and today occupies the number one position in the world.
Several developing countries such as India, Thailand,
Bangladesh, Indonesia, Sri Lanka, Pakistan, Turkey and East
European countries are all becoming sizeable producers of ready
made garments.
According to the Pakistan Textile Exporters Association (PTEA),
the domestic textile industry is confronted with surging
competition from other low-cost countries in Asia, namely
Bangladesh, India, China and Vietnam.
The image of Pakistan as supplier of quality products can be
promoted through regular participation in international product
exhibitions and trade fairs. Single-country fairs, road-shows
and exhibitions should also be arranged to promote Pakistani
products.
To capture a greater share in the rapidly expanding global
market for higher value-added textile products, the textile
industry must move up the value chain and increase the share of
high value-added garments and made-ups.
The value chain analysis shows starting from cotton picking
and storage, contamination is introduced in cotton due to
non-standardized methods. The low count yarn produced by the
spinning industry and fabric produced on power looms by
low-skilled machine operators are the other causes of low
quality. According to the recommendations, the apparel industry
needs to improve quality, move up in the value chain, lay
technological foundation, and strengthen global business
operations to generate more employment opportunities as well as
becoming a global player. Emphasis should be placed on the
promotion of value added products, especially in new designs and
products.
It believed that the apparel sector would benefit more than
other segments of the textile industry from foreign investment.
Joint ventures with foreign apparel manufacturers would put the
industry in the international supply chain, being the new
technology and even help in introducing Pakistani brands in the
global markets.
|