Biancalani : Innovative textile machines
for finishing sector
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Since 1957,
Biancalani has been producing innovative textile machines
for the finishing of woven fabrics, nonwoven fabrics and
knitwear. These machines offer high performance results and
improve the quality of the medium-to-low range fabrics, and
enhance the qualities of more noble fabrics. Biancalani has
been successful over the years in manufacturing machines for
non-conventional finishing, and is continually searching for
solutions that will enable it to give added value to textile
products. The company is not just a manufacturer of
machines, but also as a technological partner capable of
assisting the customer in the choice and optimization of the
processes most suitable for his needs. |
SPYRA® Compact
Secure in the success of the continuous version of SPYRA®
with six and ten drums, Biancalani fulfilled the need – among
those finishers who are obliged to work with limited production
lots and prefer a discontinuous approach. SPYRA Compact
is a machine that unites this principle and the advantages
characteristic of work processes involving rope-form fabrics
with those of tumblers. Definition of the new model has made it
possible to obtain versatile and compact machine that can work
both continuously: for drum treatments which can be carried out
by means of a limited number (six/four) of tumblers, and
discontinuously: for fabrics that need a more intense action
through repetition of the passage in the four drums provided.
Therefore, SPYRA® Compact is ideal for those firms, that are
always on the lookout for quality and added value with a logic
of efficacy and production efficiency.
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SPYRA® Compact. |
SPYRA® Compact is able to produce NATURAL effects in
discontinuous and continuous form with a brief cycle, which is
important for customers, who create fashion and novel end
products..
The Compact version of the already known SPYRA® is developed
due to the fact that traditional discontinuous work process
using drying drums (tumblers) is appreciated due shrinkage and
volume results, which are to be obtained in the product. The
machine provides finishing treatments, with special effects,
which cannot be attained with conventional work processes (e.g.
with free dryers), without however encountering the treatment
snags typical of discontinuous drums, namely:
- Industrialization difficulties, i.e. the difficult
homogeneity and repeatability of treatment from fabric to
fabric;
- Intensive use of manpower, for loading, unloading and
untying the knots;
- Defects of knots and constrictions, which make a second
impregnation and a new treatment necessary.
In many cases the processes of drying-compaction-softening in
rope-form of fabrics, the most appreciable technical result is
the one realized with a “tumble dryer”, that is, in a single
drum in which the product is treated in discontinuous form on
well-defined sizes.
This industrial procedure has productive and economic limits
also in its technological validity. For this reason, the
mechanical-textile industry has proposed more flexible machines,
that provide treatments for open-form fabrics: relaxed dryers,
i.e. machines that are capable of realizing on fabric the
ennobling principles expressed by the single drum (tumble
dryer), but in continuous manner.
When compared differently from the single drum machine for
treatments of open-form fabrics and other proposals that, for
reasons of productivity, provide simplification of process and a
reduction of costs, but these options do not permit a mechanical
action of structural compaction of the fabrics. Therefore, the
finisher does not get technical and aesthetic results comparable
to those obtained with a discontinuous treatment in the
traditional tumble dryer with its single drum.
Whereas, SPYRA® Compact guarantees continuous realization of
the results obtainable otherwise from the tumbler with a single
drum, on an industrial scale, with advantages of uniform
repeatability of the processes, of very unusual handle and
effects such as shrinkage, wavy surfaces, voluminous surfaces
and with the exclusive drape, which all enhance the use of the
products applied to the fabric.
AIRO 4
According to Biancalani, AIRO® remains the only tangible
certainty for finishers at such an unusual period, one that is
characterized by numerous changes. Many years after creating a
new way for performing finishing, still today AIRO® maintains
its characteristics as an extraordinarily versatile machine
which, with the passing of time, is able to comply with
changeable trends of fashion.
All this is due to the continuous technical developments of
AIRO® over a period of time, Biancalani follows – and, where
possible, anticipates – the technological evolution in fabrics
and in finishing processes, while continuing to maintain a
qualitative standard of the highest level for all the work
processes carried out.
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AIRO® 4: Fabrics
softening drying and
washing machine. |
Since the first version, an entire production line has
evolved in order to meet as comprehensively as possible the vast
range of needs in terms of the versatile use of AIRO® (dry, wet
and related chemical applications); the astonishing array of
applications (men’s and ladies’ wear, upholstery and decorative
fabrics, nonwoven fabrics); the types of fabric (woven,
knitted); their composition (encompassing silk, polypropylene,
linen, polyester, cotton, tencel, wool, acrylic etc.); and
desired effects (drapery, peach skin, volume, elasticity,
bleaching, frosty look, decolorizing, etc.).
Such variety, which is unique in the finishing machine
worldwide market, offers an almost infinite number of
combinations to the creative finisher, always in full respect of
environmental standards, following the manufacturing philosophy
that Biancalani has implemented since taking its first steps in
the international market.
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