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Fong’s Industries
Group: Synergy at its best |
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Fong's Group
established in 1963 has the leading position in the global
textile machinery industry with a comprehensive range and
brands of textile dyeing and finishing machinery. The group
comprises of Fong’s National Engineering Co., Xorella AG,
Then Machinen GMBH and Monfort Fong’s. Fong’s Group strives
to bring the most innovative technologies and solutions for
their global customers. Fong’s Group had an impressive
display at Shanghaitex with all the companies present in
full strength.
The Fong’s focus at
Shanghaitex was cost and energy savings and ecology. PTJ
Editor Nadeem Mazhar spoke to Walter S. W. Leung, Director
Sales Marketing from Fong’s, Kurt Mueller, Area Sales
Director, Then and Patrick Zuppiger, Head of Sales Xorella
on this occasion. Following excerpts from these interviews
clearly demonstrate the far reaching vision of Fong’s.Ed. |
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Alex
W. Y. Wan, Chief Executive Officer, Fongs Group. |
Walter S. W. Leung, Director Sales
Marketing, Fong’s
How has the strategy of acquisitions worked out for Fongs?
From the perspective of product portfolio the acquisitions of
Fong’s have been the right move strategy that defied everyone’s
expectation. The founder of the company and now the Chairman of
the Fong Group Mr. Fong always aimed at the total solution of
all kinds of wet processing, whether batch or continuous or
fabric or yarn. After all these acquisitions we have been able
to turn ourselves into a one stop solution provider of all kinds
of wet processing.
In terms of sales and marketing I would say that this move
has already has started paying dividends. For example, our
group company in Germany Then is now acting as the distributor
of Fong’s products in the European countries. Through joint
marketing efforts, Then strategy has put Fongs in different
corners of Europe and Germany. Then will provide the technical
backup through our very competent technical team in Germany.
They will develop the whole project technically and at times
some projects combine the technologies of Fong’s Group. For
example, Then will provide the dispensing and the air flow
systems, while Fongs from Hong kong will provide the yarn dyeing
machines and Xorella the yarn conditioning systems. This synergy
works perfectly for the benefit of our customers world wide.

China has been criticized in the past for ignoring the
environmental issues. What has changed in this respect?
I think the main concern for textile industry worldwide is
related to sustainability, particularly from the environmental
point of view. It has been already proven that earlier
investments in China are creating adverse effects for
environment. In fact the Chinese government now realizes, that
it cannot afford to ignore the environmental issues any more.
Therefore, energy savings and environmental savings are now the
key policies of the Chinese Government which they are
implementing very strongly. If a dyeing factory is buying the
stenter then it should be accompanied with a heat recovery
system. These are the new investment guidelines provided to the
textile players in China. Dyeing with high liquor ratio 1:15 is
also no longer acceptable. We expect the Chinese industry to
follow these measures stringently and that is where Fong’s will
continue to provide the best possible and innovative solutions.
Kurt Muller, Area Sales Director,
Then Maschinen Gmbh
In your opinion how tangible is the change in the
thinking of the Chinese entrepreneur?
It is really very profound that the focus of the entrepreneur
in China has shifted from the investment cost to the running
cost of operations. This change has been relatively new as in
the last two years, we sold more then airflow machines than
hydraulic machines in China. Then airflow has become the most
popular piece dyeing machine in China. Savings per kg are
remarkable by Then’s airflow technology. Such savings are
essential for sustainability as we can prove easily, that it
takes only a matter of months or an year to offset the
difference between our technology and the traditional hydraulic
one.
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,Kurt Muller,
Area Sales Director Then with K. M. Khalid and
K.M. Pervez of Al Ameen Trading Corporation. |
How have you been able to compete in terms of price with
the traditional hydraulic machines?
We have undertaken a massive cost cutting program in our
manufacturing to keep our price competitive. Now, some of our
machines have come out of the factories in the Southern China,
they are no more expensive than any hydraulic machines from our
competitors. I believe that Then being part of Fong’s Group has
been completely a win win situation.
Mr. Fong was very far sighted when he made these decisions
some years back. At that time people were skeptical of his
moves. He has certainly been proven right. You can see at the
stand the whole environmental issue is also becoming a major
investment issue and it is expected to be the same issue in
other markets in Asia, such as Pakistan, India and Bangladesh as
well.
Boby K.P. Loo
General Manager, Goller Textile
Machinery (Schenzen) Company Ltd.
How successful has Goller been in China as part of Fongs
Group?
Goller became a member of Fong’s group in 2006. We had
successful has set up our production plant at Schenzen -the same
location as Fongs and started operations in April 2007. We have
already sold twenty machines in China and our aim is to further
reduce the cost of the production, a benefit is also transferred
to the customer, whose investment cost will be reduced
ultimately.
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Boby K. P Loo, General
Manager Goller Machinery (Shenzen) Company Limited. |
What about new product developments?
The R&D function of Goller remains in Germany, as new
products are developed in Germany, but produced and tested in
China. Our structure is like a triangle, Boby Loo elaborated,
the production and related resources are based in China,
production management based in Hong Kong and the cutting edge
technology from Germany completes the triangle.
In the global textile market the competition is very intense,
and that is why it is very important to lower our cost of
manufacturing, which will also help our end users to get the
same cost advantage at production site. These days end users in
textiles expect a fast payback on their investment (2-3 years),
which used to be 10 years in the past.
In China the textile market is changing rapidly. It is
difficult to foresee what to expect in the future, that is why
when the investment decision is based on the savings in energy,
water chemicals, these savings have to be quantified and
ofcourse the key issue is to improve the quality. With our
present structure, we are ideally positioned to provide all that
to our customers and that is why during last two years, our
market share has increased and in future, we plan develop new
products to help customers achieve their objectives.
Patrick Zuppiger
Head of Sales, Xorella AG
Would you comment on your experience of being part of
Fong’s Group?
I can say that our experience with the incorporation of
Xorella in the Fongs group has been very good. We have very good
relations and we work very closely together. We are looking to
fortify synergies in the product lines and in distribution and
technologies, in fact all the sectors related to the machinery
business.
In the future I can see that we will work even closer
together maybe in terms of marketing and sales related areas, in
addition to engineering of machines and technology in terms of
energy saving, water saving and to provide to the customer best
value available in the market.
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Patrick
Zuppiger, Head of Sales, Xorella AG. |
Do you have any developments specific to Chinese market?
In terms of development, we do not differentiate between
China or any other market. The needs of the customers are the
same everywhere and the products are the same. Focus is on the
energy and water savings.
We launched a new steaming system at ITMA Munich which
reduces power consumption upto 30% compared to the conventional
technology available in the market.
At last ITMA Asia last year, we launched a new vacuum system
that is water free. For a spinning machine 4-5 million liters
of water per year are needed and we are still holding up the
lowest cost per kilo ratio treated on our machines, which is
much appreciated by our customers. Furthermore, in some cases
the shortest payback that is not even one year.
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Thomas
Archner, CEO Then Maschinen GmbH Allisa
K.M. Lau, Senior Manager Market Promotions. |
We shall continue to provide our customers worldwide with the
solutions that will help them remain competitive and successful.
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The THEN aerodynamic system - The atmospheric alternative
The patented, aerodynamic
THEN-AIRFLOW® dyeing system differs fundamentally from
conventional jet and overflow dyeing machines based on the
hydraulic principle.
THEN-AIRFLOW® SYN A
G1 is the best alternative for the cotton and polyamide
segments. It operates with the same highly advanced dyeing
technology as the SYNERGY system, but at temperature of up
to 980C.
This ensures the
optimum protection of the fabric, which receives outstanding
surface quality due to the THEN-AIRFLOW® process.
Fabric transport
takes place by means of a separate gas circuit with moist
air or an air-steam mixture. This allows injection-free
transport or a fabric passage without liquor. The fabric is
constantly in motion from loading to the batch end, even
during the discharge and filling processes.
The SYNERGY G2
dyeing machine which apart from a high load per strand also
provides further sizeable reductions in water and energy
consumption. In other words, the SYNERGY G2 is a top product
from both a cost-efficiency and ecological point of view.
The SYNERGY G2
furnishes unsurpassed reproducibility and “right first time”
dyeing rates of up to 98%. No other piece dyeing machine on
the market can successfully and economically dye such a wide
range of fabrics. |
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