Groz-Beckert encounters the future
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For many years now,
the Techtextil offers exhibitors and visitors a dynamic
international meeting place for the high tech industry.
Groz-Beckert presented its product diversity for knitting,
weaving, felting and sewing to the international experts.
Technical textiles, in particular, are becoming increasingly
important. In 1985 they accounted for a mere 5 to 8 percent
share of global production; today that figure is 40 percent
and Groz-Beckert is going to be making an intense commitment
to this future sector. |

Technology
and Development Centre at Albstadt, Germany. |
The main focus of this Group is continuing to develop its
position as a comprehensive systems supplier along the
value-added chain – and thus to become a motor of progress in
the textile industry and beyond it. One important cornerstone
here is the construction of the Technology and Development
Centre in Albstadt, Germany and another is further
intensification of customer relations.
The Technology and Development Centre utilizes sound
scientific methods, and is both neutral and independent in its
activities. Across a 25,000-square-metre area, the future of the
textile industry is being given a unique environment. Economic
aspects are emphasized – the overriding aim being to develop
economically viable solutions that are distinctive for a fast
return on investment.
The Technology and Development Centre has thus become
synonymous with a new way of thinking. This is where innovative
ideas are turned into products that truly convince.
HyTec® GEBEDUR® - Groz-Beckert Jet
strips with long service life
GEBEDUR® products from Groz-Beckert represent consistent
further development that is far above standard. HyTec® GEBEDUR®
jet strips offer a combination of long service life plus the
highest quality demands on finished textile products, throughout
the entire lifetime of the jet strip.
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HyTec Jet Strip 2 |
Felting HyTec process water analysis. |
Groz-Beckert HyTec® GEBEDUR® jet strips have resistant
surfaces in the region of the capillaries. The long service life
resulting from this enables the manufacturer of spunlace
products to achieve homogenous product features over a long
period.
HyTec® - Process water analysis from Groz-Beckert for
water jet hydroentanglement systems
The quality of process water used is decisive to the
manufacture of spunlace products. The properties of the water
influence the service life of various machine components and of
the jet strips. The process water is also instrumental in
determining the quality of the end product, not only when
manufacturing hygiene products.
Ensuring hygienically sound water quality is therefore
essential. Water is a highly versatile medium and can occur in
varying levels of acidity or alkalinity as well as in partially
or fully deionized form. It can also contain micro organisms,
metal particles and other inorganic substances in varying
concentrations. Alongside pH value, water hardness and chloride
content, there are also a large number of other characteristics
that determine water quality.
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HyTec Jet Strip
Cleaning instructions. |
Groz-Beckert can provide precise information about the
process water. By performing a comprehensive laboratory analysis
at Groz-Beckert, we examine your process water in respect of
important hydrochemical parameters.
HyTec® - Cleaning instructions from Groz-Beckert for jet
strips
The manufacture of spun lace products involves forcing water
at high pressure through openings in the jet strip measuring
only hundredths of a millimeter across.
The process entails large quantities of process water flowing
through the individual jets. Contamination of the process water
leaves deposits which clog up the jet area. Potential pollutants
can include fibre residues, rust, metal particles, limescale
particles and chemicals added to the process water.
With time, the resulting deposits left adhering inside the
jets gradually diminish the diameter, so impeding the flow of
water. Contaminants in the entrance area of the jet opening
exert a detrimental effect on the formation of the water jet and
consequently on the shape of the water curtain.
This impacts negatively on the physical characteristics of
the spun lace product. Consequently, jet strips require
professional cleaning at regular intervals to remove deposits,
while taking care to protect the sensitive structure of the jet
strip. Aspects such as working safety and environmental
protection also play an important role.

Groz-Beckert SAN® 5 needle |

Groz-Beckert - LR San®12. |
Sewing needle applications for
Technical textiles
Special application Needle San® 5 – developed for the
sewing process of technical textiles
More often technical textiles require a varied combination of
different materials (frequently coated or bonded with foam
material). The requirement for durable and accurate seams places
high demands on the sewing machine needle. The Groz-Beckert SAN®
5 needle was developed to eliminate the known application
problems – Needle deflection, stitch hole sticking and irregular
seam appearance - related to the processing of such materials.
LPC - Loop Position Control - innovative technology for
the perfect loop
Using an improved shank and groove geometry, with
Groz-Beckert needles LPC technology, this brings marked
improvements by ensuring greater thread protection and reducing
thread load during thread run-in over the edges of the
longitudinal groove.
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LPC - Loop
Position Control. |
The result: Improved protection of threads, and
substantially better and more stable loop formation in critical
applications. Skipped stitches and thread breakage due to poor
loop formation are consequently reduced when working in
difficult conditions.
Special needle LR San®12 - perfect twin decorative seams
with slanted stitch formation
Twin lockstitch is used in the fields of automotive
engineering, upholstered furniture and accessories. To achieve
top quality results, the aim must be to produce seams with an
even appearance that run completely parallel. It was to
guarantee this high standard of seam quality, this cutting point
needle LR SAN® 12 is developed.
Gebeswitch® - from 80 to 200 in just 10 seconds!
No-compromise adjustment of medium-duty lockstitch machines
to work with different materials entails the use of needles of
different sizes. This not only involves a substantial amount of
adjustment work, particularly in machines with vertical hooks,
but also means losing the original machine setting.
The Gebeswitch
Constant scarf / hook orientation over a size range of Nm 80
– Nm 200 by displacement of the needle axis.
Solutions for circular knitting
machines
Groz-Beckert is also active in production and the sales of
cylinders, sinker rings and dials of high quality for circular
knitting machines under the brand name Groz-Beckert.
Often individual solutions are necessary for the production
of technical textiles, which are developed and designed to the
customers' needs by experienced and qualified Groz-Beckert
personnel.
With the help of state-of-the-art and well-matched
components, the production of these developments is implemented
quickest possible.
Examples for this are the circular knitting cylinders as well
as litespeed and compound needles which are more and more used
in the technical field.
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Compound needle
KN 13. |
For the processing of carbon, glass and high-strength fibers
as well as copper, silver, steel wire the compound needle
appeared to be an indispensable tool.
It would not be possible to fulfill the demand on high
velocities and long running times to produce technical textiles
without the compound needle today. The compound needle
technology allows to economically produce numerous products.
Examples are rotor blades made of glass fiber reinforced
plastic for wind power stations as well as carbon fiber
reinforced plastic which is used in aircraft construction.
Innovation for the Weaving Industry
PosiLeno® - New Leno Binding System
The revolutionary development for the manufacture of leno
fabrics, this positively controlled leno device for riderless
heald frames, enabling production speed to be doubled. Its
characteristics include:
- 100% higher production speeds on existing weaving
machines.
- Infinite patterning possibilities with leno binding over a
wide range of different warp yarns.
- Reliable binding through positively controlled doup frame.
- Simple, fast, and cost-effective article change.
- Optimized shed formation movements insure highest fabric
quality while minimizing stresses on warp yarns, heald frames
and leno healds.
Technical fabrics
GROB offers modern weaving accessories available for the
successful manufacture of technical fabrics. GROB heald frames
and healds are designed for production of quality, defect-free
fabrics with maximum efficiency. The continuing GROB commitment
to innovation assures weavers of even further design solutions
in the future.
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