Van De Wiele: Double rapier weaving
machines for technical fabrics
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Van De Wiele will
present double rapier weaving machines for technical
fabrics at Techtextil Frankfurt at
hall 3.1, booth H27. |
The VTR23 for technical fabrics is a double rapier weaving
machine inserting simultaneously two fillings. Pile yarns are
used to connect the top and bottom fabric. Numerous technical
fabrics are woven on the VTR23 i.e. distance weaves, multiple
layer weaves, geotextiles, filter fabrics, etc.
Distance fabrics consist of a top and bottom woven fabric
bonded together by vertical pile yarns. These pile yarns are
woven into the top and bottom fabrics forming an integral
sandwich structure.
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Pic. 1: Resin
impregnated distance fabric woven with glass yarns (a)
used to produce light sandwich laminated
wind mill wings (b) |
Pic.
2: Flexible distance fabrics (a) of 500 mm for dyke
reinforcement (b) with concrete filling or for thermal
insulation (c) with polystyrene filling. |
Distance fabrics woven with glass yarns are impregnated with
thermoset resin. Due to the capillary forces, the distance
fabric rises to the preset pile height. A strong and light
sandwich laminate is formed. The excellent mechanical properties
of this light sandwich has many applications in the composites
industry: light partition walls and hardtops, double wall for
storage tanks, light high speed crafts, bus panels and roofing,
trucks side skirts, horse trailers, windmill wings. (picture 1)
With lancets and false picks, distance fabrics between 15 and
500 mm or even more can be woven. Typical applications for
flexible distance fabrics are lifting bags, inflatable boats and
shelters, reinforcement of dykes after filling with pebbles and
concrete, thermal insulation after filling with polystyrene.
(Picture 2)
Multiple layer weaves are also woven at higher production
rates as two fillings are inserted simultaneously. (Picture 3).
Heavy loaded fabrics i.e. for ballistic protection are woven in
multiple layers.
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Pic. 3: Multiple
layer fabric (a) woven at high production rate with the
double rapier weaving machine VTR23 for technical fabrics
(b) |
Pic. 4: Pile
fabrics for vacuum cleaner brushes (a) and painting
rollers (b) woven on VTR23 equipped with a cutting motion |
A VTR23 for technical fabrics, equipped with a cutting motion
weaves fabrics for painting rollers, fasteners with high binding
strength, light lock pile fabric for the photographic industry,
vacuum cleaner brushes. (picture 4). For more information on
technical fabrics production, the visitors can see professionals
from Van de Wiele at hall 3.1, booth H27.
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