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Introduction
Up to the present time, ring yarns have been regarded
as a measure of quality for yarns produced by other spinning
processes. Rotor, air jet and friction spinning have advantages
of speed, in other words higher production out put productivity,
but lacking compactness of yarn structure ultimately causing
a fall in yarn strength. Even ring spun yarns are not
perfect in structure, microscopic examination reveals
that numerous fibres are poorly integrated because ring
yarn structure is based on the spinning triangle, which
is incapable of gathering up all the fibres fed.
In compact spinning, the fibres are integrated more tightly
into the yarn structure, thus producing yarns that are
less hairy, stronger, more extensible and lustrous. Fabrics
produced from this yarn are softer and stronger, have
better abrasion resistance, and better print and pattern
definition. Compact spinning is simply the modification
of conventional ring spinning system at drafting zone
set up. The fibre-condensing zone immediately follows
a three roller drafting system with double aprons. A perforated
drum or apron replaces the bottom delivery roller of the
drafting system for this purpose. A fixed suction system
generating a vacuum is fitted inside this perforated medium.
This results in a current of airflow from the outside
to the inside of the perforated medium. The fibres delivered
by the delivery nip line of the drafting system are thus
held firmly on the surface of the perforation. A subsequent
top roller also presses on the drum. The nip between this
second top roller and drum clamps the spinning triangle
i.e.yarns formation occurs immediately after this second
nip.
Materials and methods
The present research study entitled "Effect of
some mechanical variables in condense spinning of
cotton yarn" was planned in the Department of
Fibre Technology, University of Agriculture, Faisalabad
and performed at Ejaz Textile Mills Ltd., Sheikhupura.
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Yarn Count: Yarn count was estimated through "Skein
method" according to ASTM Standard (1997) with the
help of Uster Auto Sorter, a direct reading instrument.
A programme of count determination for 120 yards lea was
fed to the computer to determine English count. The yarn
count was noted from its automatic digital display.
Yarn Lea Strength: Yarn strength was determined by "Skein
method" according to ASTM (1997a) by using pendulum
type lea strength testing machine.
Analysis of Data
The data obtained were analysed statistically using completely
randomized design (CRD). Duncan's multiple range test
also applied for individual comparison of mean among various
quality characteristic as suggested by Steel and Torrie
(1984), on M-state Micro Computer Statistical program
devised by Freed (1992).
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Rresult and discussion
Yarn Count
The statistical analysis of variance regarding
yarn count of 30s yarn is shown in the table 1(a).
This table shows that spindle speeds and twist multipliers
produced highly significant effect upon the yarn
count, while traveller sizes generated non-significant
effect upon data. More over all the possible interactions
were non-significant for the yarn count.
The mean values of yarn count for 30s yarn at different
levels of spindle speed i.e. SP1 = 17,000 rpm, SP2
= 19000 rpm and SP3 = 21,000 rpm are shown in table
2 (a) having the mean values as 29.49s, 29.66s and
29.82s respectively. It shows that SP1, SP2 and
SP3 differ significantly from each other. Maximum
count was obtained at SP3 as 29.82s and minimum
value at SP1 as 29.49s. The yarn count increases
gradually by increasing spindle speed. This finding
is supported by Haider (2000) who observed that
yarn count gradually shift toward finer side with
increasing spindle speed.
The mean values of yarn count at different levels
of traveller size i.e. Tn1 = 4/0, Tn2 = 5/0 and
Tn3 = 6/0 are 29.67s, 29.63s and 29.67s respectively.
It indicates that Tn1, Tn2 and Tn3 differ non-significantly
with each other. In other words we can say that
different traveller sizes cause no variation in
yarn count. These results are fully supported by
earlier researchers like Pasha (1987) stated that
non-significant difference between any two travellers
indicate that for 30s yarn spinning different travellers
may not bring any change in actual count spun.
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The mean values for yarn count under different levels
of twist multiplier is given in the table 2(a). It shows
that yarn count for Tm1 = 3.70, Tm2 = 3.90 and Tm3 = 4.10
are as 29.79s, 29.65s and 29.53s respectively. The respective
mean values of twist multiplier differ significantly from
each other. The table exposes that there is decrease in
yarn count with the increase of the twist multiplier.
These findings get full support from the observations
of Yousaf (1998) concluded that yarn count gradually shift
toward the finer side with ascending twist.
Yarn lea strength
The statistical analysis of variance of the data pertaining
to yarn lea strength is given in table 2. It indicates
that twist multiplier and spindle speed have highly significant
effect, whereas traveller size has significant effect
upon yarn lea strength, while all the possible interactions
produced non-significant effect for 30s yarn.
The mean values of yarn lea strength at the different
levels of spindle speed i.e. SP1 = 17,000 rpm, SP2 = 19000
rpm and SP3 = 21,000 rpm are 96.55, 95.8 and 94.63 pounds
respectively. The maximum lea strength obtained at SP1
i.e. 96.55 pound and minimum value at SP3 i.e. 94.63 pound.
It reveals that yarn lea strength decreases as spindle
speed increases. The same effect of spindle speed upon
yarn lea strength has been studied by Haller (2001) investigated
that the main advantages of exceptional yarn (condensed
yarn) are low hairiness, higher yarn strength and elongation
values.
The mean values pertaining to yarn lea strength under
different levels of traveller size are tabulated in the
table 2(a). The values are 95.67, 96.02 and 95.30 pounds
for Tn1, Tn2 and Tn3 respectively and differ non-significantly
with each other, but Tn2 and Tn3 differ significantly
with each other. It indicates that medium weight traveller
(Tn2) yields the highest yarn lea strength. These results
are fully supported by the findings of Sheikh (2000a)
stated that the condensed yarns produced exhibit better
strength, uniformity, elastic recovery and lower I.P.I.
values as compared to conventional ring yarns.
The mean values of yarn lea strength are given in the
table 2 (a). The mean values are 93.20, 95.89, 97.90 pounds
for Tm1 = 3.70, Tm2 = 3.90 and Tm3 = 4.10 respectively.
All these values differ significantly from each other.
It shows that as the twist factor increases, the yarn
lea strength also increases. These results are in line
with earlier researchers like Artzt (1998) stated that
compact yarn also always displays higher strength and
elongation at a breaking length above the fibre staple
length.
Conclusions
The sum and substance of the present research study is
as under:
1. From quality point of view, it was observed that lower
spindle speed was better for yarn quality parameters viz.
yarn count, yarn lea strength. From production point of
view higher spindle speed was the best but it deteriorate
the yarn quality.
2. In case of traveller size, it was found that moderate
traveller number was better for yarn quality characteristics
except yarn hairiness. Heavy weight traveller gave better
results than light weight traveller for hairiness value.
3. As far as twist was concerned, it was inferred that
maximum twist but not beyond optimal limit would produce
the best quality yarn.
Literature cited
Anonymous. 1985. Determination of lea strength and lea
count of spun yarn. Method of test for textiles. B.S.
Hand Book No. 11. British Standards Institute, London.:
141-142.
Artzt, P. 1998. Compact spinning, a true innovation in
staple fibre spinning. Int. Text. Bull. 1998(5): 26-32.
ASTM Committee. 1997. Standard test methods for yarn
number and breaking strength by the 'Skein method'. ASTM
Designations: D 1907-97 and D 1578-93 ASTM Standards on
Text. Mater., Amer. Soc. for Test and Materials, Philadelphia,
USA.
ASTM Committee. 1997a. Tentative method of test for strength
of cotton fibre (flade bundle method). ASTM Designation:
D 1445-75.ASTM Standard on Text. Mater. Amer. Soc. for
Test. and Mater., Philadelphia, USA.
Freed, R.D. 1992. M-Stat. micro computer statistical
program. Michigan State, University of Agriculture, Norway-342B.
Agriculture Hall, East Lausing, Michigan Lausing, USA.
Haider, M.N. 2000. Study of spindle speed and twist multiplier
for different yarn counts with special reference to end-breakage
analysis. M.Sc. Thesis, Deptt. of Fibre Tech., Univ. of
Agri., Faisalabad: 36-71.
Haller, S. 2001. Technical Documentation by Rieter. 29-33.
Pasha, H. 1987. Variation in yarn characteristics of
different counts due to different travellers. M.Sc. Thesis,
Deptt. of Fibre Tech., Univ. of Agri., Faisalabad: 51.
Sheikh, H.R.2000 a. Recent developments of ring spinning
frames. Pak. Text. J. 49(8): 26-30.
Steel, R.G.D. and J.H. Torrie. 1984. Principles and procedures
of statistics. 2nd Ed. McGraw Hill Book Co. Inc. Koga
Kosha, Tokyo, Japan.
Yousaf, K.C. 1998. Effect of different blending of P/C
with various twist factors on the quality of plain knitted
fabrics. M.Sc. Thesis, Deptt. of Fibre Tech., Univ. Agri.,
Faisalabad.: 30-61.
Canada's apparel industry
will have to adapt or lose thousands of jobs
As many as 31,000 jobs could be lost in the Canadian
apparel industry as a result of liberalized trade and
the emergence of China as a major domestic threat, a current
study disclosed.
On Jan. 1, 2005, all remaining import quotas will be
lifted by the World Trade Organization.
Canadian manufacturers will have to adapt to the changing
environment to avoid the job losses, says the study, commissioned
by the Apparel Human Resources Council and funded by the
federal government.
Large retail chains, such as Wal-Mart and Winners that
sell clothing at competitive prices, are a growing presence
in the retail market and they're exerting pressure on
manufacturers, said Vargha Moayed, managing director of
Richter Consulting, which did the study.
"This pressure isn't going to stop," he told
a news conference, adding that if domestic manufacturers
can't respond, these chains will find offshore manufacturers
to provide what they want at the price they want.
Moayed said the manufacturing industry will have to do
more than make clothes to compete. It will have to be
involved in such areas as design, marketing, selling and
distributing and consider specializing in one or more
of them, he said.
"China is emerging as the biggest threat to the
domestic market, with imports into Canada rising by as
much as 191% in 2002 on categories no longer restricted
(by quotas)," the study said.
China's average hourly wage is 48 cents compared with
$16 hourly in Canada, the study noted.
Chinese exports to the United States have increased by
as much as 826%, while Canadian exports to the United
States decreased by as much as 43%, the study also said.
In 2001, the Canadian apparel industry had more than
100,000 workers and the study indicated that figure would
fall to about 63,000 by 2005.
Quebec accounts for 55% of the production while Ontario,
Manitoba and British Columbia are other key apparel producers.
Elliot Lifson, president of the Canadian Apparel Federation,
said in a statement, the Canada's apparel industry must
strategically position itself.
"On one side it needs to take advantage of its domestic
base and at the same time be flexible and realistic to
new market realities," Lifson said.
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