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The importance of the contribution of value-added products
in boosting textile exports was forcefully demonstrated in 2002-03.
The textile exports crossed the 5.5 billion US$ mark for the
first time in the history of Pakistan reaching US$ 7.169 billion.
This outstanding export performance was achieved mainly due
to increase in the export of value-added product categories
such as knitwear, bedwear, ready-made garments, each of which
crossed the US$ 1.00 billion mark for the first time.
onsequently, total exports from Pakistan increased to US$ 11.03
billion [1].
During the manufacture of finished fabrics from textile fibres,
value is added at all process stages involved in spinning of
yarns, knitting or weaving of fabrics. However, the scope of
value-addition in the processes subsequent to fabric formation
is comparatively much higher. By the application of appropriate
colouration and finishing technology beautiful value-added fabrics
with soft handle, drape, dimensional stability, durability and
attractive visual appeal can be created and exported. By concentrating
on the manufacture of such value-added products the textile
industry can not only maintain but also improve upon its export
performance recorded in 2002-2003.
However, for achieving this objective the textile industry
must be fully up-to-date with the latest developments in the
field of colouration of textiles.
The Textile Institute of Pakistan has always been in the forefront
in keeping the textile industry fully abreast with the modern
developments in textile technology in general, colouration and
finishing of textiles in particular. Since the advancement and
dissemination of knowledge is a mission of the Textile Institute
of Pakistan (TIP), it is always on the lookout for on opportunity
to perform this noble task for the textile industry of Pakistan.
Such an opportunity was recently provided by Dr. Chris Hawkyard,
the well-known authority on colour science, who visited Pakistan
for a short period. Mr. Shakeel Ahmed, the President of TIP,
lost no time in arranging a Seminar in collaboration with APTPMA
and S.I.T.E. on 5th of January, 2004 and invited Dr. Chris Hawkyard
to deliver a lecture on colour communication. The Seminar was
attended by a large number of technical personnel working in
the wet processing and finishing sectors of the textile industry,
students of textile institutes, TIP and V.I.P's of the industry.
Mr. Nisar Sheikhani, Chairman S.I.T.E. was Chief Guest of the
Seminar. Dr. Arshad A Vohra, Technical Director, Moonlight Industries,
represented the All Pakistan Textile Processing Mills Association
(APTPMA).
Inaugurating the Seminar Dr. Arshad A. Vohra welcomed Dr. Chris
Hawkyard , Mr. Nisar Sheikhani, Mr. Shakeel Ahmed and participants.
He recalled that during 1982-86 he met Dr. Hawkyard in U.K.
when he was studying for Ph.D. At that time Dr. Hawkyard was
doing his Ph.D and also working as a lecturer. It was a pleasure
to meet Dr. C. Hawkyard again.
Addressing the participants Mr. Shakeel observed that it was
important to give some information about the back ground and
history of the TIP. Ten years ago gap between the annual requirements
of qualified and trained man-power of the textile industry and
the number of textile graduates being produced by the textile
institutes was very wide. APTMA realised the urgent necessity
of setting up another textile institute to bridge this gap to
the extent possible. APTMA set up the Textile Institute of Pakistan.
TIP has now an independent charter and a degree awarding status!
It is producing textile graduates conforming to standards required
by the textile industry.
TIP has so far produced about 200 graduates and all of them
have been absorbed in various sectors of the textile industry
at good starting salaries.
However, it must be pointed out that shortage of textile graduates
still persists! As per statistics given by Dr. Arshad A. Vohra
[2] the total requirement of educated technical man-power is
12750 per annum against which the availability is only about
7950. The current shortage therefore works out at about 4800.
In addition to offering courses leading to BSc (Hons) degree
in textile science, textile design, textile management, apparel
manufacture and merchandising, TIP started MSc. Textile chemistry
programme last year in order to provide research impetus to
industrial growth. TIP is also contemplating to introduce some
more graduate and post graduate courses.
TIP has also started conducting quality audit of textile mills
free of charge. This work is done by the final year students
of TIP. One such exercise was conducted recently in two textile
mills situated in the industrial area near Lahore. It was highly
successful. The concerned managements were so much impressed
that they offered jobs to both batches of the students!. We
have made standing arrangements for independent evaluation of
the course contents, teaching methodology, examination technique
of our educational programme by well known professional scholars.
· Dr. Sanaul Mullick, Principal Lecturer at London
college of Fashion, evaluates our under inaduate courses.
· Dr. Chris Hawkyard (formerly lecturer in colour science
and printing at UMIST) evaluates our MSc. (Textile Chemistry)
course.
· Teams of experts are being arranged for evaluation
of our Textile Design courses.
Our aim is to get recognition for TIP as a centre of excellence
and facilitate employment of our graduates by the textile industry.
This partnership between TIP and the textile industry is proving
beneficial to all concerned.
Finally Mr. Shakeel Ahmed thanked Dr. Arshad A. Vohra for cooperation
in arranging the seminar.
Dr. Zubair Bandukda, dean of TIP came to the stage and introduced
Dr. Chris Hawkyard, who worked in the industry for 11 years
before joining UMIST as a lecturer in colour science and printing.
He is a member of the Society of Dyers and Colourists (SDC).
He also visits UMIST as an honorary lecturer on part time basis.
Dr. Chris Hawkyard also visited Pakistan three years ago and
gave a lecture at the British Council [3]. It is a matter of
great pleasure to invite him to deliver his lecture at this
seminar.
Dr. Chris Hawkyard thanked TIP for arranging the Seminar and
his lecture. He informed that last time he talked about Digital
printing. He observed that Ink Jet Printing is not being used
as a production method in Pakistan. However, he was happy to
note that colour measurement was being practiced in the textile
industry of Pakistan and cited the example of M/s. J & P
Coats, who were well equipped in this field.
He also informed that colour measurement was a hot topic with
SDC and that a branch of SDC would be formed in Karachi. After
these preliminary remarks Dr. Chris Hawkyard started his solo
lecture, salient features of which are reported as under:
1. Colour Communication
Colour can be divided into following groups:
· Achromatic (black, white and greys)
· Chromatic ( red, yellow, green, etc.)
Colour is generally accepted as being three dimensional, the
dimensions being HUE, LIGHTNESS and SATURATION (Purity, vividness).
Hue is the name given to a particular visual sensation. Lightness
can be defined as the closeness of approach to white; Likewise
darkness is the closeness of approach to black. A measure of
saturation of a colour is the difference between it and a grey
of same lightness. Colour can be communicated by the following
seven ways:
· Verbal description
· Physical samples
· Reference in a colour atlas
· CIE XYZ or LAB
· Reflectance Data
· On-screen display
· Graphic/digital data
The colours in the visible spectrum perceived by the eye optic
nerve, brain system are in the wavelength range of 400 nm to
700 nm. i.e. violet, indigo, blue, green, yellow, orange and
red.
2. Colour Systems
The Munsell Colour System was launched in 1905 when Professor
A. H. Munsell published his book entitled, " A colour notation".
Ten years later he published the Munsell Atlas of colour. The
three variables in the Munsell Colour System are HUE, Value
(Lightness) and Chroma (Saturation). The Natural Colour System
(NCS) is another vivid colour system. It is based on 6 elementary
colours ie white, Sian, yellow, red, blue, and green. NCS is
used by I.C.I and other organizations.
3. Colour Atlases
Atlases rely on observer having good colour vision. Humans
can distinguish upto a million colours. Following Atlases are
being used now-a-days:
· PANTONE System based on colour, magenta, yellow, black
or spot colours. This system is very popular in the Italian
Textile Industry.· RAL ATLAS (based on Lab space) German.
· Colour Curve (USA).
· OAS System (USA)
3.1 Problems with Atlases
· The same background must be used, ideally mid grey.
· The lighting conditions must be specified, e.g. day
light, D 65.
· Only a small selection from the total number of colours
distinguishable by human observers can be represented in a printed
Atlas, typically about 1600.
· They are subject to determination due to handling and
exposure to light.
· The colour gamut is restricted due to the inks/pigments
availability.
4. Tristimulus Values
In 1931 an International Commission on illumination (CIE)
established three variables labeled x,y,z, which defined colour
both for lights and surfaces. The CIE system takes into account
the illuminant or light source, the colour vision of the standard
human observer and in the case of a surface, its reflectance
properties.
X.Y.Z are considered as supersaturated red-green and blue lights
respectively. The amount of these stimuli which when they are
mixed, (additive mixing - not substractive as with dyes and
pigments) match the colour are the tristimulus values of colour.
The illuminant which has equal power at all visible wave-lengths
(E) has X=Y=Z = 100. Since the perfect white surface reflects
100% of the incident light it will also have X=Y=Z=100. All
other surface colours will have lower tristimulus values.
5. Colour Mixing / Additive Mixing
Most shades can be matched with 3 primary colours, red, green,
and blue which are considered as Ideal set of primaries. Human
eye has three different type of perceptors. Red, green and blue
on mixing are perceived as best gamut. Black (Schwarz) is the
4th primary represented by the letter K.
· Overlapping red + green gives yellow.
· However, mixing of red (pigment) and green (Pigment)
will not give yellow.
· Blue paint and yellow paint on mixing will give green
colour but blue light and yellow light when mixed will give
white.
The factors important in colour matching are power distribution
of the light source, colour matching characteristics of the
standard observer and the reflectance of the surface at each
wave length. The perfect black has 0% reflectance at every wave
length, so far all illuminants X=Y=Z=O for perfect black surface.
6. Colour difference formulae
The Munsell Grey Scale is non-linear. The lab colour space
is based on the measurement of Grey scale. Perception of grey
scale is non-linear. In colour difference measurement the dimension
in the formulae published in 1976 are L*, 2* (ref/green) and
b* (yellow/blue). So the three dimensions of difference are:
· DL = L sample - L standard
· Da = a of sample - a of standard
· Db = b of sample - b of standard
The D E the colour difference = (DL2 + Da2 + Db2) ½
in CIE L*, A*, b* difference units, DE is the colour difference
in colour space between the sample and the standard.
If DE is above 1 , - `fail'
If DE is less than 1, `pass'
Another formulae for measuring colour difference is the Tolerance
Ellipse based formulae which has more advanced tolerance definitions:
CMC (l:c) DE = (EQUATION.
Sl, Sc and SH are defined by a set of complex equations, which
map the visual acceptability of tolerances in each dimension.
7. Measurement of X, Y and Z
X,Y,Z stimuli are measured by an instrument called a Colorimeter.
Colorimater has a light source and 3 or 4 fillers with transmission
curves similar in shape to the colour matching functions of
the standard observer.
7.1 Limitations of Colorimeters
The main limitation of colorimeters is that x,y, and z stimuli
are measured for one illuminant only and they do not measure
reflectance data. Thus, it is not possible to measure and assess
colour constancy and metamerism. However, colorimeters are cheaper
than spectors and good for process control.
8. Spectrophotometers
Spectrometers incorporate, one arc or two monochrometers, which
split up the light into its constituent wave lengths. They measure
reflectance (% of incident light reflected). Modern dual monochromater
type instruments are accurate upto 3 decimal places. The associated
software can calculate X, Y, Z, L, a, b etc. for any illuminant
or source for which power distribution data is available. Spectrophotometers
can, therefore, indicate matamerism and colour constancy.
9. Reflectance Data
The % reflectance of incident light is finger print and true
representative of colour. The reflectance curve of a coloured
surface is independent of the illuminant. Provided the measurement
conditions are the same and the reflectance curve of the batch
matches that of the standard, the pair will match under all
lights. Now-a-days reflectance data is used to relay colour
information around the world electronically (by e-mail or web).
Marks and Spencer (M & S) use 16 point data (% R at 400,
420, 700 nm) whereas others use 31 or even 41 point data (every
10 nm). These numbers are matched to produce true representation
of colour design required by the end-user.
10. On screen colour systems
· At present the main on-screen colour systems are:
· Shade master ( 1991) - UMIST
· Image Master ( 1995) - UMIST
· Colorite - Data Color
· True Colour Loughborough Derby
· Gretag - Macbeth
The requirements for these systems are:
· A high resolution colour monitor
· An instrument to calibrate the screen, a colorimeter
(3 or 4 filters) or a telespectroradiometer ( many spectral
points).
· Suitable software
· Optional output to a calibreted printer.
The above listed systems make colour matching and quality control
simple and easy. Since true on-screen colour is delivered physical
samples are replaced with digital samples reducing the cycle
time for colour approval. Thus the end-user gets the assurance
that any products received from their respective suppliers will
arrive in the right colour and shade, the first time, every
time.
Dr. Chris Hawkyard delivered his interesting lecture with full
backing of multi-media display. At the end of his lecture, the
participants asked questions and received satisfactory replies.
The seminar concluded after a presentation ceremony in which
shields of the Textile Institute of Pakistan were presented
to
i) Dr. Chris Hawkyard by Mr. Nisar Sheikhani
ii) Mr. Shakeel Ahmed by Dr. Arshad A. Vohra.
Dr. Arshad A. Vohra was prominent in conducting the seminar.
Participants were entertained with refreshments.
Acknowledgement
Technical information received from M/s. Tariq Sohail, Faraz
Mehmood, Adeel Minhaj and Mohammad Saeed (3rd year students)
in preparation of this report is gratefully acknowledged.
References
1. Dawn Reporter, " Exports stand at US$ 11.03 billion
in 02-03", Dawn dated 06/07/2003.
2. Dr. H. R. Sheikh, "Marketing opportunities in global
textile and fashion apparel environments", Pakistan Textile
Journal, may 2003.
3. Dr. Chris Hawkyard, " Colour Communication", Pakistan
Textile Journal, March 2001.
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