Suessen exhibits new generation spinning technology

Exhibits at ITMA Asia + CITME 2008 include the new generation EliTwist® CompactSet V5. The machine will process 100% cotton into EliTwist® Yarn Ne 100/2 (compact two-ply yarn directly from the ring spinning machine). The system is equipped with the following:

v     COREflex® – the new SUESSEN Core Yarn System for ring spinning machines in Compact Spinning and conventional ring spinning.

v     5star®Tube – the new EliTube design.

v     5star®plus – the new lattice apron for short staple compact spinning.

v     HP-GX 3010 Top Weighting Arm.

v     ACP – the new Quality Package for HP-GX, HP-A and also P3.1.

v     EliVAControl V.2 – Monitoring of the suction power.

v     EliVario – frequency controlled drive of the EliVAC Suction System.

The new HP-GX Top Weighting Arm Family now is complete with HP-GX 4010 – for roving frames and HP-GX 5010 – for worsted spinning frames. In Open-End Rotor Spinning the Premium Parts ProFiL® Family is enhanced by the ProFiL®Navels. Further developments include (i) Trash Channel Modernization for SE9 Autocoro rotor spinning machines and (ii) SOLIDRING with CR-Coating.

Product Range

In Ring Spinning, the SUESSEN EliTe Compact Spinning System is offered for both short and long staple spinning.

v     EliTe®CompactSet V5-S for existing ring spinning frames in short-staple spinning.

v     EliTe®CompactSet V5-L for existing ring spinning frames in long-staple spinning.

v     Optional applications: EliTwist®, EliCoreTwist®.

The SUESSEN HP Drafting Systems for ring spinning and roving frames are ideal for customers buying new ring spinning and/or roving machines, as they can specify these components directly with the machine maker.

v     HP-GX 3010 Top Weighting Arm for short-staple spinning frames.

v     ACP - the new Quality Package for HP-GX, HP-A and also P3.1.

v     HP-GX 4010 Top Weighting Arm for roving frames.

v     HP-GX 5010 Top Weighting Arm for worsted spinning frames.

v     Roller stands, HP Bottom Rollers with bearings, HP-R Top Rollers, bottom apron guide bars, cradle spacers and aprons etc.

In the field of Open-End Rotor Spinning, Suessen offers SpinBoxes for OEMs such as Rieter, Savio.

The Premium Parts for the modernization of Autocoro Rotor Spinning Machines include:

v     SC 1-M and SC 2-M SpinBox for Autocoro SE 8 and SE 9.

v     SQ 1-M and SQ 2-M SpinBox for Autocoro SE 8 and SE 9.

The Premium Parts - Modernization Packages include:

v     ProFiL®Cartridge – new EverClean axial rotor bearing for SE 7 to SE 10.

v     SweepCat trash removal system.

v     Electronic Yarn Detector.

v     Piecing-Up Package.

v     Package Cradle Shock Absorber.

v     Carbon Fibre Rod.

v     RK3 Cleaning Head.

The Premium Parts for spinning components and spare parts for SC-M, SQ-M, SE 7 – SE 11 include:

v     ProFiL®Rotor.

v     ProFiL®Cartridge – new EverClean axial rotor bearing.

v     ProFiL®Reflector.

v     TwinDisc with 2 Cooling Grooves.

v     SOLIDRING/ Opening Roller.

v     ProFiL®Navels.

v     Channel Plate/ Channel Insert.

v     Torque-Stop.

v     ProFiL®BrakePad.

v     TrashAdapter.

QuickSpin System QSS is the approved testing equipment for clearly evaluating raw material quality. The system delivers data regarding cleanability, opening behaviour, cohesion and stickiness of the fibre material. It further supplies information on tendencies and influences resulting from different raw materials. It provides accurate forecasts of yarn properties and the processability and enables cost-effective compositions of various fibre materials.

According to Suessen, “We feel that we are truly able to differentiate our products from those of the competition and at the upcoming ITMA Asia + CITME 2008, we want to demonstrate our Technology Leadership in spinning and the many benefits we provide for our customers in terms of improved technology and productivity, in addition to the impressive return on investments achieved by the acquisition of modernization packages.”

Compact Ring Spinning and Rotor Spinning Technology

Suessen makes considerable investments in continuous R&D, combined with applied research that is directly carried out at their customers’ mills. This ensures that they are able to further develop technical and technological components in both an uncompromising and resolute manner. In particular, Suessen focuses on universal applicability, improved yarn quality, increased service life, reduced maintenance and proven reliability in industrial application. The most recent developments in compact ring spinning such as EliTwist® and EliCoreTwist® and the state-of-the-art Open-End SpinBoxes for the OEMs RIETER and SAVIO are testimony to that commitment.

Compact Ring Spinning Technology

The SUESSEN EliTe®Compact Spinning System was first introduced to the market at ITMA '99 in Paris. In a short period of time, it achieved a reputation as being the most versatile compact spinning system.

To date, the EliTe®Compact Spinning is running on over 2,700,000 ring spindles worldwide which represents about 45% of the total market of compact ring spindles.

The Compact Ring Yarn, providing revolutionary improvements in all yarn parameters, has already established new ring yarn quality standards.

Furthermore, it has proven its important cost effective advantages in the ring spinning process and in downstream processes. The final result of using EliTe® Compact Yarn is an unparalleled improvement in the quality of the textile end product.

Latest developments are the optional applications

v     EliVAControl V.2: Monitoring of the EliVAC suction system.

v     EliVario: frequency controlled drive of the EliVAC suction system.

v     COREflex®: the core yarn spinning system for ring spinning machines in compact spinning and conventional ring spinning

v     ACP: the new Quality Package the new Quality Package for HP-GX, HP-A and also P3.1

EliTe®CompactSet is available for all volume models and types of ring spinning machines.

Open-End Rotor Spinning Technology

The well-known Open-End SpinBox family SE 7/ 8/ 9/ 10 was designed and manufactured by Suessen.

The latest SpinBox types, the SC Compact SpinBox and the SQ Quality SpinBox, have already been used to modernize over 700 Autocoro rotor spinning machines thus making SUESSEN the leading supplier of modernization equipment for Open-End rotor spinning machines.

With the SC 2 / SQ 2 SpinBoxes have specifically designed SpinBoxes for spinning synthetic fibres.

v     Yarn quality is considerably improved

v     An average production increase of about 25% (in some cases even 40%) and a dramatic reduction of the endsdown rate is feasible.

v     Rotor speeds up to (and at times exceeds) 135,000 rpm, and delivery speeds of up to 220 m/min are often achievable.

v     Production costs are reduced.

The RIETER R 40 rotor spinning machine is equipped with the SUESSEN SC-R SpinBox. The SAVIO FlexiRotorS 3000/Duo-Spinner rotor spinning machine is equipped with the SUESSEN SC-S SpinBox.

SUESSEN co-operates with JINGWEI, in the field of EliTe®Compact Spinning, including the optional applications EliTwist® and EliCoreTwist®. With this co-operation the companies expect to extend their business and market share in the market.