Contamination Sorter for Blow room - Customised Solutions
Premier Evolvics Pvt. Ltd

Contamination in cotton needs little introduction which is currently a daunting task for the spinner.  Premier launched Xeni concept of Blow room Contamination sorters in ITMA 2007.

First of its kind “Concept – Xeni”

“Xeni”, the concept stands for two different machines exclusively designed for contamination removal in Blow room line.

Xeni  F

v     Technology used : Photo detector.

v     Designed for detecting larger particles at the beginning of the Blow room line.

Xeni  2

v     Technology used : CCD and UltraSonic.

v     UltraSonic technology without deaf zones.

v     New array of 68 CCD’s to detect even smaller particles.

v     Optimised for smaller tufts and speeds at the end of the Blow room line.

The Need for Customised Solution

Beginning of the line demands, that a machines should be able to handle higher production rates, larger tufts running at relatively slower speeds when compared to the end of the line. While at the end of line the production rate is half where the line is split into two lines, tufts are smaller and are processed at higher speeds depending on the Make and Model of the Blow room line. Both these conditions are contradictory which calls for specific designs with respect to detection as well as ejection. Xeni meets these demands perfectly.

The Combined Benefits

First of its kind “Xeni” – concept complements each other, Xeni F helps narrow down the threshold levels in Xeni 2 by approximately 30%, this additional threshold setting together with the removal of larger contaminations by Xeni F helps reduce the quantum of Foreign matter which is presented to the final clearer at Winding as well as in the finished fabric. The percentile reduction in foreign matter in the final fabric varies drastically from site to site due to numerous associated factors.

Features

Xeni 2 features a unique detector for polypropylene. Xeni 2 adopts a unique design to eliminate deaf spots in the UltraSonic module, to detect white/colored polypropylene and thin plastic films. CCD array, together with UltraSonic detectors, provides best in class performance for detecting coloured as well as polypropylene. Parallel processing enables, detection of contaminants of different types, sizes and orientation at higher speeds. A patented transfer zone inside the evacuation chamber helps to trap the ejected material from returning to the mainline.

Xeni  F

Xeni F features a unique optical photo detector. Parallel processing of signals from 192 optical photo detectors enables best in class detection of contaminants of different types, sizes and orientation at higher speeds.

A patented transfer zone inside the evacuation chamber helps to trap the ejected material from returning to the mainline in both Xeni F and Xeni 2. Custom designed angle inside the nozzle delivers air, from the pilot operated high speed valves.

To summarize, UltraSonic sensors with a unique design eliminates deaf spots and with CCD arrays and processing the signals by high speed processors operating in parallel, and with a patented transfer zone ejection system, together with the removal of larger contaminants in the beginning of the line, elimination of contamination is rest assured by Xeni Concept.